Scrub suits are a standard dress code in the healthcare sector. These uniforms are designed for medical professionals such as doctors, nurses, and surgeons.
The primary purpose of a scrub suit is to provide a sterile environment for the patients, thereby minimizing the risk of infections.
Scrub suits are comfortable and breathable fabric, ensuring ease of movement for healthcare personnel.
If you talk about sizes and colors they mostly come in various sizes and colors, guaranteeing every healthcare professional has a suitable scrub suit.
This article will focus on the manufacturing process of scrub suits for males and females.
Now we will go through the steps involved in scrub manufacturing.
Materials Required
Medical Scrub Suit Manufacturing material must be comfortable, long-lasting, and easy to clean to manufacture a scrub suit.
The fabrics used to make scrub suits should not shrink, tear, or fade quickly. Cotton, polyester, and poly-cotton blends are the most common materials for making scrubs.
These fabrics are easy to clean, soft, and comfortable to wear. Besides, they can be easily sterilized through autoclaving, a process that prevents infections in a healthcare environment.
Manufacturing Process
The manufacturing process of scrub suits includes several stages, from designing and cutting to stitching.
Designing
The first step in manufacturing a scrub suit is designing. Before designing, selecting the appropriate fabric, color, and style of scrub is essential.
Scrubs can come in various types, such as V-neck, round-neck, and Mandarin collar.
In addition, designers must keep in mind the gender that they are designing for. Scrubs for women have a different cut than scrubs made for men.
The women’s scrub suits feature a more feminine and fitted silhouette with smaller sleeves and narrower shoulders.
Creating Patterns
Once the fabric is selected, designers create a pattern for the scrub suit. They can create a digital copy of the scrub suit pattern using a software design program. Once the way is made, designers print it and cut it out to create a sample garment.
Cutting
After designing the scrub suit pattern, it’s time to cut the fabric. Manufacturers use a particular cutting machine that can cut through layers of fabric while ensuring the accuracy of the cut.
This cutting process makes the work faster and reduces waste.
The machine cuts the material in the required sizes and shapes for the scrub suit.
Stitching
The next step is stitching, where the cut fabrics are stitched together. The stitching machine used in scrub suit manufacturing differs from those used for other clothes.
They are equipped with specialized needles and threads that are strong enough to withstand repeated washing and sterilization.
Lockstitch Machine
The manufacturers sew the fabric together, ensuring the thread is securely locked. They use a lockstitch machine, which is essential as it prevents the stitching from coming undone after several washing items.
The machine moves the fabric while the operator guides it through the machine’s throat plate. Stitching is essential to determine the scrub’s durability and ability to withstand multiple washing items.
Finishing
The final step in scrub suit manufacturing is the finishing stage. The scrub suit is ironed, and any excess fabric is removed.
Labels are attached to the scrub suit to identify its size and comply with the manufacturing standards.
The scrub suit is then packed and distributed to stores or hospitals.
Conclusion
Medical Scrub Suit Manufacturing has become an essential element of the healthcare industry. Scrub suits contribute to a sterile environment by reducing the risk of infections.
These suits come in different styles, colors, and fabrics.
When designers and manufacturers manufacture scrub suits, they must use high-quality, comfortable, easy-to-clean, and long-lasting materials.
The manufacturing process of scrub suits includes several stages, from designing and cutting to stitching.
Each step plays a crucial role in ensuring that the scrub suit is of high quality and meets the industry’s requirements.
